Green Goblin - Custom Flying Wing

by Corsair2014 | April 3, 2015 | (0) Posted in Projects

Hey it's Lee from AudaciousRC, and I just wanted to tell you guys about a custom flying wing I just built, called the Green Goblin. I put it together from a few parts I had intended for another project. Here's a video where I go into detail about the components and construction after a short cinematic: 

Components

Motor: Turnigy D2822/14 1450KV

Battery: Zippy Compact 4s 1000mAh

ESC: Hobbyking 30A w/BEC

Prop: 7x5

Servos: Turnigy 9g

Receiver: OrangeRX FASST 8ch receiver (for those who fly futaba 14sg, this is basically the cheapest receiver you can find)

Motor Mount: 3d printed from thingiverse

Basic Dimensions

Root Chord: 10"

Tip Chord: 6"

Sweep Angle: 21 degrees

CG Calculator

 

 Construction Methods

I built this wing a little bit differently than other wings I've built in the past, like the versa and the versa blunt nose. I'm a little bit of a perfectionist, so I don't like seeing exposed foam in my builds, and I like everything to look good. While perusing YouTube I stumbled across a timelapse of a build by SkyBusterPro, which inspired me to build this plane differently. What he did was instead of cutting, folding, glueing, and THEN taping the plane, he cut out the foam, then covered it in wing tape, then he folded and glued it. This makes it much easier to tape the plane, and also makes everything look cleaner.

Here is a step-by-step process of my methods. I forgot to take pictures of my green goblin during construction, so I made this little wing as a demonstration of the procedure.

1. Cut out both wings, leaving main fold intact

2. Tape one side of wings together

 

3. glue seam and tape other side

 

4. Tape entire wing, starting on outside edges and working towards the middle.


5. Cut excess tape from the edges.


6. Cut 45 degree bevels in main fold

7. Insert spar, cut out creases for the airfoil.

8. Glue inside creases and fold over edge

9. Glue inside main fold, on spar, and at the trailing edge and fold over the wings

10. Cut out excess

11. Cut slot for propellor

12. Glue and tape over edges

13. Cut out and tape elevons and vertical stabilizers

14. Tape on elevons, leaving a gap between the trailing edge and the elevon to allow movement

15. Glue on vertical stabilizers and tape down the center line with a heavy tape. 

One final tip for building wings is to mount everything you can on top, try to cut as little into the foam as possible, especially in the center, or you risk losing your structural integrity. I only cut slots for the motor mount and battery, and mounted the servos vertically to save space. 

Elevon with no foam exposed. 

Midair Collision

I happened to have a little bit of a crash with a fellow rc flier at one of the university's fields. There were about 6 or 7 of us out there, with mostly flying wings, and things were pretty crazy. Both of us were turning into each other, and we collided, wing to wing. My plane kinda dropped, kinda flew, to the ground and landed flat. After close inspection of the plane, I noticed that only the leading edge had crumpled a little bit, and no other damage had been inflicted.

His plane, on the other hand, exploded into a bunch of pieces, shearing the wing off, snapping the spar, and tearing out the servo wires. His was a popwing made of EPP. I guess it just shows how strong a homemade foam, tape, and glue wing can be. 

Build Plans

I have attached PDFs of the plans, one for each wing. This is my first time making a full scale set of plans, so let me know if it works for you. It is full size, so the rectangle around the design is the full 20" by 30" foam board. 

Left Wing-Full Size

Right Wing-Full Size

 

Thanks for reading, I hope this article was helpful for you. Don't forget to check out our channel, AudaciousRC, on YouTube! Leave a comment below with your thoughts on the build!

Thanks,

Lee Morris from AudaciousRC

COMMENTS

#3 on April 9, 2015
Nice flying wing what is your final weight, and do you know how much weight the tape adds? Thanks for sharing.
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HilldaFlyer on April 22, 2015
Packing tape adds about 37% to the weight of Readi-Board alone. See http://flitetest.com/articles/super-strong-waterproof-foam-core for details.

Adding tape, as shown in this article and by Corsair2014 http://flitetest.com/articles/foam-wing-strength-testing is proven to add a lot of strength!
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Corsair2014 on April 9, 2015
It weighs about 590g or 1.3 pounds. I don't know exactly how much the wing tape weighs, but I do know it does a lot for the strength of the wing. If you haven't seen it already, be sure to check out our article where we test the weights and strengths of different methods of construction here: http://flitetest.com/articles/foam-wing-strength-testing
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robertlhuffman049 on April 8, 2015
Looks awesome man! I'm looking forward to building one.
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Corsair2014 on April 9, 2015
Thanks! If you end up building one, I'd love to see how it goes! If you have any questions at all, don't hesitate to ask!
-Lee
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robertlhuffman049 on April 9, 2015
I was curious since I only have a 1200kv motor and 2s battery source, could this be scaled down say to 75%?
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ftwingnut on April 10, 2015
You shouldn't need to scale down the plane at all, but you might need to widen the prop area so you can swing a longer prop. A motor running on 2s vs 3s or 4s will spin slower, but will be able to swing a larger diameter prop. Check the specs for your motor and run the recommended prop for the best thrust on 2s. It should fly just fine.
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Miracle Air on April 10, 2015
Sporty little thing! I was going to say that it seems to fly a lot like a Popwing. Then it ate a Popwing.
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Corsair2014 on April 10, 2015
Haha yes I was quite pleased with how well it stood up to the crash!
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F106DeltaDart on April 15, 2015
I on the other hand, was not. I had just finished fixing that popwing..
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T-Richard on April 9, 2015
how's the speed and power with that motor setup? anything running hot. Cool wing
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Corsair2014 on April 9, 2015
As I am pretty new to the hobby, I don't really know what the relative speed or power is or if it's any good. The motor may be a little underpowered, I just used what I had on hand, but I am able to cruise around 50% throttle and I can climb vertically for what seems like a decent amount. Again, I've only built 4 wings, so I don't really have much to compare it to. All of the components are pretty cool after a 6 or 7 minute flight. I hope this helps.
Thanks,
Lee
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HilldaFlyer on April 22, 2015
Great follow up to the Foam wing Strength article. Sorry for the other dude's plane, though. I love my wing too. Maybe we should see who would survive a head on with FG reinforced foam like this one http://flitetest.com/articles/balanced-pusher-wing. :)

The strongest wills survive! Great job!
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F106DeltaDart on June 21, 2015
Believe me, that won't be happening to my wing again. The entire LE is reinforced with CF now. I learned my lesson that time.
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I love planes when I was young on April 15, 2015
NIce work!
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Green Goblin - Custom Flying Wing